Introducing RAMS AI Vision — Intelligent Warehouse Perception

Inventory Intelligence

Know what you have.Know where it is.

RAMS turns inventory movement, location and reconciliation data into a connected intelligence layer — helping warehouse teams improve stock visibility, accuracy, aging control and inventory productivity.

Inventory visibilityReconciliation intelligenceException-led control
Inventory Twin · Sydney DC
Zone B — reconciliation live
LIVE
Accuracy98.2%Exceptions12Aging7.4%
Rack Visibility · Aisle B-04
ExceptionPallet
ExceptionB-04 · L1 · Slot 4 — phantom stockExp 48 · Cnt 0
Reconciliation Feed
Streaming
P-102384
B-04-12
P-102385
B-04-13
!
P-102386
C-05-07
phantom
P-102387
B-05-01
P-102388
B-05-02
!
P-102389
C-07-03
misplaced
P-102390
B-06-08
P-102391
B-07-04
P-102384
B-04-12
P-102385
B-04-13
!
P-102386
C-05-07
phantom
P-102387
B-05-01
P-102388
B-05-02
!
P-102389
C-07-03
misplaced
P-102390
B-06-08
P-102391
B-07-04

100%

Location Visibility

Know where inventory sits across every rack, bay and zone.

98%+

Inventory Accuracy

Physical counts reconciled against expected system records.

RAG

Aging Signal

Slow-moving and aging stock surfaced before it becomes exposure.

1

Control Layer

Discrepancies, exceptions and reconciliation in one place.

Capabilities

From stock visibility
to inventory control.

RAMS connects inventory location, physical verification, reconciliation and analytics so teams can understand not only what stock exists, but where it is, how long it has been there and where discrepancies are building up.

Inventory Location Visibility

Map inventory to warehouse zones, racks, bays and pallet positions so teams can quickly understand where stock is physically located.

Pallet & Stock Mapping

Connect pallets, SKUs and storage positions to create a structured inventory view across the warehouse.

Inventory Reconciliation

Compare physical stock with expected records and surface missing, excess, misplaced or mismatched inventory for action.

Inventory Aging Intelligence

Identify aging, slow-moving and long-dwelling inventory by location, SKU or storage zone to support better stock rotation.

Exception & Discrepancy Detection

Prioritise inventory mismatches, empty expected locations and unexpected stock positions instead of reviewing every location manually.

Drone & Automated Inventory Capture

Extend inventory visibility using automated or drone-based capture for faster verification of pallet positions and high-bay storage locations.

ABC Inventory Analysis

Focus attention
where value matters most.

Classify inventory into A, B and C categories using consumption value, movement and business criticality — so teams apply the right level of control, cycle counting and replenishment attention.

A
Tier 1 · Highest priority
Control intensity

High-value / Critical Inventory

Items requiring the strongest visibility and tighter operational control because they contribute the highest value or business impact.

  • Higher cycle-count frequency
  • Stricter location accuracy
  • Closer aging & exception monitoring
B
Tier 2 · Balanced control
Control intensity

Moderate-value Inventory

Items that need balanced control — regular verification and replenishment visibility without the same intensity as A-class inventory.

  • Periodic cycle counting
  • Movement & dwell-time monitoring
  • Exception-based review
C
Tier 3 · Simplified control
Control intensity

Lower-value / High-volume Inventory

Items that may represent a larger number of SKUs but comparatively lower inventory value, allowing simpler control policies.

  • Simplified counting strategy
  • Bulk movement visibility
  • Space & replenishment optimisation
How RAMS applies it
Priority-led control

Not every SKU needs the same level of attention.

RAMS can combine inventory value, usage frequency, dwell time and stock movement to identify which items require tighter monitoring and which can be managed with simpler controls.

Typical basis
Annual Consumption Value = Annual Usage × Unit Cost
Classification thresholds are configurable to match your organisation's inventory policy.
Operating levers
Four ways RAMS turns classification into daily action.
Analyse by
SKU / Category
Compare by
Site / Zone
Track with
Aging
Act on
Exceptions

ATOS + ABC Inventory Intelligence

Turn pallet movement historyinto smarter warehouse decisions.

ABC analysis tells you which inventory deserves the most attention. When that priority data is combined with ATOS movement intelligence, RAMS can show how pallets actually move through the warehouse — and where travel, handling and storage decisions can be improved.

From classification to optimisation

Know which pallets matter — and how efficiently they are being handled.

ATOS adds the movement layer to ABC analysis: how often a pallet moves, where it travels and how efficiently it is stored and handled.

ABC Priority + Pallet Movement + Task Intelligence

Creates a practical basis for smarter pallet placement, MHE movement and storage decisions.

What ATOS unlocks
01

Measure pallet movement frequency

See how many times each pallet is moved over a day, shift or selected period. High-frequency movement can reveal fast-moving inventory, unnecessary re-handling and avoidable touchpoints.

02

Understand where every pallet moves

Track the sequence of locations a pallet passes through during the day — from storage to staging, picking, dispatch or another rack position — to identify inefficient movement patterns.

03

Smarter Storage Height Decisions

Frequently accessed A-class inventory can be evaluated for lower, faster-to-reach storage positions, while slower-moving stock can be considered for higher levels — supporting safer and more efficient slotting decisions.

Inventory Control

See it clearly.
Reconcile it continuously.

Inventory Visibility

See inventory by location, not just by quantity.

Connect stock with zones, racks, bays and pallet positions so teams can understand exactly where inventory is stored.

Location mapping96%
Reconciliation Intelligence

Turn stock mismatches into clear actions.

Compare physical inventory with expected records and focus teams on missing, misplaced or excess stock.

Inventory accuracy98.2%
Aging & Exceptions

Find the inventory that needs attention first.

Surface aging stock, long dwell time and recurring discrepancies before they affect space, working capital or service levels.

Exceptions resolved84%

How it works

A closed-loop
inventory workflow.

RAMS connects warehouse layout, inventory capture and exception handling into a repeatable process that improves stock visibility and reconciliation over time.

01

Map

Create the digital hierarchy for warehouse, zone, rack, bay and pallet position.

02

Capture

Record inventory presence, pallet identity and location data through manual or automated workflows.

03

Compare

Compare physical observations with expected inventory records and storage locations.

04

Reconcile

Prioritise mismatches, misplaced inventory and missing stock for corrective action.

05

Improve

Use trend, aging and exception data to improve inventory control and warehouse productivity.

Analytics Layer

See inventory accuracy, agingand exceptions in one view.

Go beyond static stock counts. Analyse discrepancy trends, aging exposure, location utilisation and reconciliation performance across warehouse zones and sites.

Inventory Intelligence Overview

Warehouse Inventory Dashboard

RECONCILIATION ACTIVE
Inventory Accuracy98.2%
Locations Verified1,842
Open Exceptions12
Aging Exposure7.4%
Accuracy
WMS baseline

Operational Value

Inventory intelligence
for every decision layer.

RAMS gives different teams the same inventory truth — without forcing them to work from disconnected spreadsheets, physical counts and isolated system records.

For inventory teams

Find discrepancies faster.

Prioritise reconciliation and reduce time spent searching for missing or misplaced stock across the warehouse.

For warehouse operations

Better put-away and retrieval.

Improve pallet-flow decisions with clearer location, occupancy and movement visibility across every zone.

For management

Every site on one view.

Track inventory accuracy, aging exposure and unresolved exceptions across warehouses from a common framework.

For audit & control

Stronger traceability, always.

Build audit-grade traceability around physical stock verification, reconciliation history and exception closure.

Proven Results

Real outcomes from
real deployments.

Global operations teams trust RAMS Inventory Intelligence to protect accuracy, working capital and reconciliation performance across their networks.

99%
Inventory accuracy

Physical counts reconciled against system records with sub-1% variance across every site.

CH Robinson
$1.2M
Working capital freed

Aging and slow-moving stock exposure reduced, releasing working capital in the first year of rollout.

Kellanova
75%
Faster cycle counts

Guided rack-level verification cut cycle-count time from hours to minutes for warehouse teams.

DHL Supply Chain
60%
Fewer discrepancies

Location-level reconciliation removed phantom-stock and misplacement discrepancies at source.

Kuehne+Nagel
0
Reconciliation backlog

Continuous reconciliation eliminated the month-end backlog for the operations team across facilities.

Toll Group
100%
Location visibility

Every rack, bay and zone digitally identified — a single source of truth for stock location.

GXO
Better visibility. Better inventory decisions.

Make inventory visible,accurate and actionable.

Talk to RAMS Digital about inventory mapping, reconciliation, aging intelligence and automated inventory visibility for your warehouse network.