Introducing RAMS AI Vision — Intelligent Warehouse Perception

RAMS IRDS Platform

Know the health ofEvery rack.

IRDS—Integrated Rack Diagnostic Suite—digitises rack inspections, maps findings to exact components, prioritises risk and manages corrective action through verification.

Inspect Precisely. Act Faster. Preserve the Rack’s History.

app.rams.digital/irds
IRDS regional safety dashboard — safety score, warehouse and rack counts, open observations and corrective actions, a site map with a selected warehouse showing compliance, racks and open issues, and a health list sorted highest risk first

Trusted on the warehouse floor

FlipkartNestleSiemensCoca-ColaVolvoJCBCaterpillarABBSaint-GobainMahindra LogisticsAsian PaintsCiplaGE VernovaRhenus Logistics

Problem / Current state

Rack inspection often
Ends as a report.

The real operational risk begins when findings must be located, prioritised, procured, rectified and verified.

Findings lose their location

Photos and spreadsheets make it difficult to trace an issue to the exact row, rack, bay, level and component.

Risk is inconsistently prioritised

Different teams may interpret findings differently, delaying the right operational response.

Rectification stays open

Reports list defects but rarely provide a closed loop from action assignment to repair evidence and verification.

History disappears between audits

Recurring damage, replaced components and overdue actions become difficult to compare across inspection cycles.

Product overview

The operating record
For rack safety.

IRDS creates a persistent rack safety layer on the Digital Twin—connecting assets, inspections, risk, evidence, maintenance, procurement and verification.

Rack identityOne ID for its life
Row + bay locationWhere it stands
Component registryUprights, beams, braces
Inspection cycleScope and schedule
ChecklistThe agreed method
MeasurementsRecorded, not recalled
Photo evidenceProof with the finding
RAG riskRed, amber, green
Corrective actionOwner and due date
Repair / replacementWhat it needs
VerificationClosure, evidenced
Lifecycle trendCycle against cycle

How it works

From inspection
To verified rack health.

A closed-loop workflow keeps the issue connected to its location, evidence, responsible team and status.

Step 01

Digitise + plan

Map the racking system, components, inspection scope, checklists and audit schedule.

Row, rack, bay, level, componentThe scope agreed before cycle one
Rack structureMapping
+0.40 mAISLE B — RECURRING

Rack structure

1/4 mapped
Rows12
Racks
Bays
Components

Core capabilities

A complete rack
Diagnostic workflow.

Seven connected capabilities move rack safety from periodic audit to continuous management.

01 · Digital rack twin

Rack & component registry

Pin every issue to its true location

Organise site, row, rack, bay, level and component identities in a spatial operating model.

02 · Audit workflow

Internal & external inspections

Standardise how inspections happen

Schedule audit cycles, configure checklists and capture observations consistently through guided workflows.

03 · Risk

RAG classification

Make urgency visible

Prioritise findings using configured Red, Amber and Green response logic with clear actions.

04 · Evidence

Visual finding records

Keep proof with the finding

Connect measurements, photographs, comments and inspector evidence to each exact component.

05 · Testing

Structural testing

Measure what the eye cannot judge

Record plumbness, rack run straightness, lateral sway, floor flatness and upright bend by class, see the pass rate for each, and trace every failed test to its asset.

06 · Closure

Corrective action & verification

Close the loop

Assign repair or replacement, track status, collect completion evidence and verify closure.

07 · Intelligence

BoQ, history & trends

Turn inspections into decisions

Translate findings into component requirements, compare cycles and identify recurring damage patterns.

Product experience

Start with rack health.
Drill into the evidence.

Move from the site-level picture to one rack, bay, component, photograph, corrective action or inspection cycle.

app.rams.digital/irds
Model only
0102030405060708ABCD
Red · immediate actionAmber · action requiredGreen · monitor

Selected finding ·

No rack selected

ComponentFindingInspectionEvidenceAction

No inspection attached to this model yet

Rack health · current cycle

Green

Amber

Red

Closed

Patterns appear once inspection cycles are attached.

Outcomes / Business value

Make rack safety visible,
Measurable and actionable.

IRDS reduces the distance between identifying risk and proving that the right action was completed.

Faster risk response

Prioritise high-risk findings with location, evidence and clear action context.

Risk distribution by location and component

Stronger closure

Keep responsible teams, due dates, repair evidence and verification connected.

Action ageing, overdue work, verified completion

Better procurement

Translate identified issues into structured repair and replacement requirements.

Components required, cycle by cycle

Direct visibility

See rack health across sites without depending only on reports and presentations.

Inspection coverage, planned against completed

Integrations

Rack safety in the context
Of the whole operation.

Connect inspection, physical events, maintenance workflows and management intelligence around the same rack identity.

Rack B-11 · capture0 evidence
Upright plumbmeasure
Beam deflection
Baseplate + anchors
Bracing
Impact survey

Field + inspection

Capture reliable evidence

Inspector mobile workflowConfigured checklistsMeasurementsPhoto evidenceQR / asset identityOffline-capable collection*
Raising work1/3
Impact · A3-07
AI vision · flag
Red finding · B-11
CMMS WO-2291
ERP PR-8842
Doc · closure pack

Systems + hardware

Connect action and events

CMMSERP / procurementDocument systemsImpact sensorsAI VisionApproved APIs
Context1/5 layers
Digital TwinPlace
IRDS
RTSS / MEPS
IMDS
AIMS

RAMS platform

Build cross-module context

Digital TwinRTSS safetyMEPS movementIMDS diagnosticsAIMS intelligenceCustomer applications
Digital TwinExact physical location
IRDSInspection + rack lifecycle
RTSS / MEPSImpact + movement context
CMMS / ERPWork + procurement
AIMSManagement insight

*Offline availability depends on the configured mobile workflow and deployment scope.

FAQ

Questions rack safety
Teams ask.

IRDS is the digital rack diagnostic suite. It can support internal inspections, RAMS inspection services and approved external inspection records within one managed workflow.

Start the conversation

Make every rack finding
Reach verified closure.

Digitise the rack estate. Run structured inspections. Prioritise risk. Plan corrective work. Verify the result. Preserve the lifecycle history.